ENGINEERING AND INDUSTRIAL SERVICES

Workshop on Advanced GD & T, per ASME Y14.5 – 2009

By

An industry expert at Hyderabad

Details of training:

1.Introduction

2.Who can attend

3.Course content advanced GD&T

4.Salient features of the training

5.Trainers profile

6.Course fee

7.Terms and conditions

1.0 Introduction

Geometric Dimensioning and Tolerancing, GD&T is an international engineering language that is used on engineering drawings. It establishes a Cartesian coordinate system known as Datum Reference frame. All the dimensions and specifications are measured / referenced from this frame. GD&T uses several internationally recognized symbols with unique meaning to define products.
The latest American National standard on dimensioning and Tolerancing is ASME Y14.5 – 2009 standard. The chapters in the standard have been reorganized to present the foundational principles first and then build on the foundations. This reorganization has made the concepts much easier to read and understand.


    2.0   Who can attend?


  • Engineers with basic understanding of GD&T
  • Experienced Product design engineers, Product definition Engineers, Quality control Inspectors, Assembly engineers, Team & Project leads, and design managers.
  • This workshop would help engineers to apply GD&T based on the design intent of the product. In depth understanding of inspection techniques.

 

    3.0   Course content GD&T, per ASME Y14.5 - 2009

  1. Test to understand the present skills of trainees in GD & T
  2. Taylor principle or Rule#1 or envelope principle
  3. Definition of material/feature and datum modifiers, RFS,MMC,LMC and RMB/LMB/MMB
  4. Selection of datums based on design intent/manufacturing/inspection requirements
  5. Datum simulator theoretical and physical, examples and simulation of datums.
  6. Partial datum features
  7. Tangent plane application
  8. Radius and controlled radius
  9. Application of statistical tolerance symbol
  10. Summary of all geometric symbols
  11. Animations of form tolerances and other concepts
  12. Inspection methods for all GD&T characters
  13. Fixed Fastener and application of projected tolerance
  14. Datum Targets and six degrees of freedom
  15. Zero  tolerance and application (straightness -  axis, orientation  and position)
  16. Composite position and profile tolerances, PLTZF and FRTZF
  17. Use of Position and profile surface controls without datum referencing.
  18. Myths about profile tolerances
  19. Profile tol for size control and position for location
  20. Simultaneous and separate requirements
  21. Co-axial control applications, Concentricity, Position, run out and profile case studies
  22. Verification of position tolerances – by calculation
  23. Paper gauge concept
  24. Verification of positional tolerances – using paper gauge
  25. Functional dimensioning
  26. Functional gauge design
  27. Float and fixed fastener joints, calculation of positional tolerances.
  28. Virtual and resultant conditions, IB and OB calculations and applications
  29. MMB,LMB, RMB and translation concepts
  30. Verification of effect of datum modifiers - using paper gauge
  31. Comparison of ISO and ASME symbols
  32. Exercises throughout the work shop, over 25 nos
  33. Discussion on actual parts/prints brought by participants.
  34. Final tests on proficiency and application of GD & T

  4.0   Salient features of the training


    • Trainer: Experienced trainer with core and service industry experience.
    • Training material: Around 50 pages of quality material will be given to all participants.
    • Training assessment: Pre and post assessment tests will be conducted
    • Wooden/Metal prototypes: Part/assy prototypes are used for effective training
    • Exercises: Several exercises over 25 nos during the course of training.
    • Examples: Illustrations/sketches on the white board as required. Practical examples drawn from the industry.
    • Certificates: Certificates to all those who clear the post assessment successfully


   5.0  Trainer’s Profile:


Industry expert


    • Trainer has over 23 years of Aerospace and Auto experience in leadership roles within complex operations, supervising diverse teams and managing challenging programs with in India and international locations.
    •  Excellent team development skills, including training, mentoring, and evaluating performance.
    • Thorough knowledge of various Quality Standards for enhancing the operational efficiency such as Six Sigma, ISO9001, FMEA, DFM&A, DVA (Stack-up-analysis).
    • Imparting GD & T, Stacks, Tool design, DFMA, FMEA, trainings past several years.
    • Experience is in manufacturing industry in design and development department. Component and system Design expertise in Aerospace and Auto domains. Versatile with auto component prototyping and Development.
    • Very good knowledge on castings and forgings, datum target selection and machining of castings and forgings.
    • Presented a tech paper titled “Castability and Forgeability behavior of Hyper-Eutectic Al-Si alloys using rare earth elements as refiners and modifiers” in 3rd Asian Foundry Men Congress Seoul in 1995


  6.0  Course fee and training details


    • Duration       :  8 - 10 days
    • Timing        : 9:30 am to 1:00 pm
    • Start date   : Pl. contact below no.
    • Training fee, for individuals     :  Rs.10000/- (Rs. Ten thousands only), per candidate
    • Training fee, for corporates:  Rs.12000/- (Rs. Twelve thousands only), per candidate
    • Training venue     :  G1 Jaya complex VI Phase KPHB,  Opp to Forum Mall, Besides SBI Building, Kukatpally, Hyderabad – 500085.
    • Contact       : 91-9949580006
    • No other expenses what so ever.

 

  7.0  Terms and conditions 


    • Full course fee to be paid at the start of the course while registering.
    • Fee discount for group participants 3 and above,  pl. discuss.
    • Course material/work book will be provided to all participants at no extra cost, after registration.
    • Will provide training certificate to all those who clear the post assessment test.